Negotiable
The date of payment from buyers deliver within days
Beijing
Long-term effective
2022-09-22 04:51
439
Company Profile
Shanghai Jump Machinery & Technology Co., LtdBy certification [File Integrity]
Contact:sinojump(Mr.)
Email:
Telephone:
Phone:
Area:Beijing
Address:Beijing
Website:http://www.shjumpmachine.com/ http://sinojump.meizucn.com/
1. Project Overview
Raw material |
Fresh tomato |
End product |
Tomato paste |
Processing capacity |
From 20 T/day to 3000 T/day |
Fruit consistency |
4-6Brix |
Semi-finished products |
Tomato paste in aseptic bag 220L, 1000L |
Product consistency |
28-30%, 30-32%, 36-38% |
Output |
Can be calculated |
2. Project description
Tomatoes are usually processed for paste and the tomato paste processign line mainly includes five parts: fresh tomato receiving, pre-washing and sorting section; extracting section; concentrating section; pasteurizing or sterilizing section; aseptic filling section. It is mainly composed of discharge system, hydraulic convey system, bucket elevating, washing and sorting system, crushing system, pre-heating system, pulping and refining system, evaporating& concentrating system, sterilizing system, aseptic filling system. Tomato paste in aseptic drum can be further processed to ketchup, sauces, juices in tin can/bottle/pouch, etc.
Different package for tomato paste:
3. Process flow
4. Key machines’ description:
Key machines |
Descriptions |
Tomato receiving system |
Fresh tomatoes arriving at the plant in trucks are unloaded into a collection channel (also known as flume), a stainless steel or cement duct into which a quantity of water 3 to 5 times higher than the amount of unloaded tomato is continuously pumped. For example, a 10 tons/hour rate requires at least 30m3/hour of water. |
Bucket Elevator |
1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal. |
Tomato washing machine |
1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc. |
Tomato Crushing machine |
used to crush the tomato into pieces and for further pulping |
Preheating machine |
Preheater increases the temperature of the tomato pulp by steam so that to soften the pulp and deactivate the enzymes.The temperature is regulated at 65-75°C for Cold Break processing or to 85-95°C for Hot Break processing |
Tomato pulping machine (turbo refiner) |
The heated tomato pulp (fiber, juice, skin and seeds) is then conveyed to an extraction unit composed of two operating stations: a pulper and a refiner, equipped with two sieves having different sized meshes. The first sieve processes solid pieces up to 1 mm, while the refiner processes solid pieces up to 0.6 mm, depending on the type of sieve fitted on the machine (the manufacturer can supply sieves with different sized holes if necessary). Two products therefore come out of the extraction unit |
Tomato pulp evaporator |
The unit is composed of tubular heater, vacuum evaporation chamber, condenser, pumps, PLC control system, valves, meters& gauges, operation platform, etc. SS304 for main, Special structure (forced circulation) for concentration of tomato paste and precisely control the brix |
Tube-in-tube sterilizer for tomato paste |
1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time |
Tomato paste aseptic filling machine |
1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available |
5.Related machines’ pictures:
6.Features
High yield up to 90% of juice
Tomato paste processign line uses low energy cost design because of patent heat-recovery system
Low temperature evaporation resulting improved quality of products.
User friendly, Siemens PLC HMI equipped.
Semi-automatic as well as fully automatic system available.
Both hot break and cold break systems available.
7. History project site view :
http://www.shjumpmachine.com/